Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

涡轮基组合循环发动机分布式控制系统通信网络混合拓扑结构优化方法

涡轮机组合循环(Turbine based combined cycle,TBCC)发动机控制系统通信网络拓扑结构是其分布式控制系统方案设计的重要部分,优化网络拓扑结构可提高发动机推重比和控制系统可靠性。本文基于智能优化算法提出TBCC分布式控制系统网络拓扑结构优化方法。基于图论建立TBCC几何模型和网格模型,以重量和可靠性为优化性能指标,同时考虑发动机表面高温区域以及控制节点的工作可靠性,分别采用粒子群算法和遗传算法优化星形结构中智能中央节点位置、中央节点的环形拓扑结构,获得星形-环形混合拓扑结构。仿真实例表明,基于本文方法优化所得的混合拓扑结构相较于星形集中式控制结构,系统重量降低了51.9%。     

An innovative approach for integrated airline network and aircraft family optimization

The determination of optimal aerial transport networks and their associated flight frequencies is crucial for the strategic planning of airlines, as well as for carrying out market research, to establish target markets, and for aircraft and crew rostering. In addition, optimum airplane types for the selected networks are crucial to improve revenue and to provide reduced operating costs. The present study proposes an innovative approach to determine the optimal aerial transport network simultaneously with the determination of the optimum fleet for that network, composed of three types of airplanes (network and vehicle integrated design). The network profit is maximized. The passenger’s demands between the airports are determined via a gravitational model. An embedded linear programming solution is responsible for obtaining potential optimal network configurations. The optimum fleet combination is determined from a database of candidate aircraft designs via genetic algorithm. A truly realistic airplane representation is made possible thanks to accurate surrogate models for engine and aerodynamics is adopted. An accurate engine deck encompassing a compression map and an innovative engine weight calculation besides an aerodynamical artificial neural network module enable a high degree of accuracy for the mission analysis. The proposed methodology is applied to obtain the optimum network comprised of twenty main Brazilian airports and corresponding fleet.     

高速加工的发展及其关键技术

介绍了高速加工技术的特点及发展，并重点介绍了高速主轴单元、高速加工进给系统、高速切削刀具材料等关键技术。     

电连接器接点焊接工艺研究

针对航天产品电连接器接点焊点与引线断裂失效问题,分析了焊接过程中助焊剂、焊料、焊接工具和防护套等对接点焊接质量的影响。结合实践经验,提出相关工作参数和材料的选取原则,确定了生产中焊接技术的质量控制点。     

用两端安装法检定热电偶

利用一种设计好的专用检具 ,使两束被检热电偶分别从检定炉的两端安装均可保证符合检定规程的要求 ,从而在不添置新设备的情况下 ,使检定热电偶效率大大提高。     

舰载机着舰时航迹稳定性研究

本文讨论了舰载飞机以小于有利速度着舰时的航迹稳定性问题。在分析飞机航迹稳定性的同时,还对油门杆控制、机动襟翼控制对改善航迹稳定性的作用进行了初步探讨;在此基础上还讨论了舰载飞机加装波束导引系统对着舰过程的影响原理。结果表明:采用油门杆控制、机动襟翼控制来改善着舰阶段的航迹稳定性是可行的:而且用以上两控制系统作为内环的自动驾驶仪在波束导引系统自动导引飞机着舰过程中,能控制飞机的飞行速度、高度,帮助驾驶员操纵。     

关于疲劳裂纹扩展数学模型的参数寻优

本文通过引入工程设计中的优化方法，分别对室内空气环境下铝合金（ＬＹ１２－ＣＺ）材料疲劳裂纹扩展的数学模型，以及环境条件下（３．５％ＮａＣｌ水溶液浸泡）该材料腐蚀疲劳裂纹扩展的数学模型进行了探讨。在已知标准试样在不同的环境下疲劳裂纹扩展实验ｄａｄＮｉ，ΔＫｉ的条件下，采用优化方法进行参数寻优，可方便地得到与其对应的疲劳裂纹扩展的ｄａｄＮ～ΔＫ最优数学模型     

Tunnel/predictor display with two-axis control coordination and simplification

A longitudinal-lateral control coordination and simplification concept is considered for a tunnel/predictor display, which presents the command flight path and a specified future aircraft position in a 3-dimensional format to the pilot, for improving flight path control. A basic element of the proposed concept is the generation of common longitudinal-lateral transfer characteristics of the predictor-aircraft system for the crossover frequency region. Control coordination is supported by a dynamics similarity between the longitudinal and the lateral response characteristics of the predictor position in closed-loop pilot control actions. The control coordination and simplification concept is considered to support the pilot in manual flight path control, directed at an enhancement of his control performance and at a reduction of his workload. Results from pilot-in-the-loop simulation experiments support the theoretical findings and show the effectiveness of the proposed predictor concept with control coordination.     

满足约束的Gn连续过渡曲面的构造

在Erich Hartmann提出的由两基曲面线性组合构造G^n连续过渡曲面方法的基础上，针对该方法存在很难找到合适的参数变换的问题，提出了一种基于基曲面局部区域重新参数化构造G^n连续过渡曲面的方法。通过对基曲面上切触线附近区域部分曲面重新参数化，再由重新参数化局部基曲面线性组合构造G^n连续过渡曲面。这样将两基曲面间构造过渡曲面的问题转化为在重新参数化局部基曲面间构造过渡曲面。以构造G^1连续的翼身融合面为例，讨论了满足约束要求条件时G^2连续过渡面的构造方法。即先对基曲面上过渡切触线附近的局部区域进行重新参数化，后通过优化求解来确定比例因子和偏移量、平衡因子和调配因子，使过渡曲面满足前后边条线约束，最后利用线性组合来构造G^2连续的过渡面。约束过渡曲面的形状可通过改变重新参数化基曲面的大小来调整．